DEF/EGR Delete 2003-2007 6.0L Powerstroke All-in-One Kit
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Product Information +
- Brand: SPETUNER
- SKU: #10535
- Availability: Many in stock
- Product Type: Delete Kit
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PLEASE NOTE!
- Description
- FAQs
- Review + Q&A
6.0L Powerstroke EGR Delete Kit with Tuner – 2003–2007 Ford Off-Road All-In-One Package
Take control of your 2003–2007 Ford 6.0L Powerstroke with this complete EGR delete kit and performance tuner. Designed for F-250, F-350, and F-450 trucks, this all-in-one delete kit eliminates common emissions-related failures. It delivers significant improvements in horsepower, fuel economy, and reliability, making it perfect for off-road or racing use applications.
Whether you're dealing with EGR system issues or looking to unlock your diesel's full potential, this 6.0 Powerstroke delete kit has everything you need in one simple, powerful package.
Vehicle Compatibility
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Fits: 2003, 2004, 2005, 2006, 2007 Ford F250 / F350 / F450 Super Duty
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Engine: 6.0L V8 Powerstroke Diesel
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For off-road use only
What’s Included in the Kit:
Everything you need to delete and upgrade your 2003–2007 Ford 6.0L Powerstroke in one complete package:
✅ EGR Delete Kit (Black or Red finish)
Eliminates the factory EGR system to reduce soot buildup, lower engine temps, and improve exhaust flow for better performance and durability.
✅ Mini Maxx V1 Tuner – Preloaded
This powerful tuner comes with custom tunes designed specifically for the 6.0L Powerstroke. Easily adjust power levels for towing, fuel economy, or max performance. Required for the proper delete function.
✅ Up-Pipe with EGR Port Blocked
High-quality up-pipe designed to work seamlessly with the EGR delete setup. Helps reduce exhaust backpressure and increase turbo spool.
✅ All Required Gaskets & Hardware
Everything needed for a clean installation — no extra trips to the parts store.
✅ Step-by-Step Installation Instructions
Easy-to-follow guide tailored for DIYers. Most installs are completed in 2–4 hours with basic tools.
https://spetuner.com/blogs/instruction/installation-guide-for-6-0l-powerstroke-egr-delete-kit
Key Benefits:
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🚀 Boost Performance – Gain up to 80+ HP and improved throttle response
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⛽ Better Fuel Efficiency – Up to 10% improvement in MPG
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🔧 Enhanced Reliability – Prevents EGR valve/clog failures, lowers exhaust temps
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🧩 Fully Compatible Setup – No guesswork, all parts designed to work together
Why Choose This 6.0 Powerstroke Delete Kit?
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✅ Complete Ford 6.0 EGR delete kit with tuner – No need to piece together parts
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✅ Proven on thousands of trucks across the U.S. and Canada
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✅ U.S.-based customer support and fast shipping
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✅ Trusted by off-road diesel performance enthusiasts since 2019
Off-Road Use Disclaimer:
This 6.0L delete kit is intended for use only on off-road or racing vehicles. It is not legal for use on public highways or emissions-controlled vehicles. Please verify local laws before purchase or installation.
Frequently Asked Questions about the 6.0 Powerstroke EGR Delete Kit
What does a 6.0 Powerstroke EGR delete kit do?
Deleting the EGR system on your 6.0L Powerstroke helps reduce exhaust temperatures, improve airflow, prevent soot buildup, and increase performance — especially for off-road or race applications.
Do I need a tuner after installing a 6.0 Powerstroke delete kit?
Yes. A tuner is essential after EGR deletion to recalibrate the engine's ECU and disable error codes. This kit includes a preloaded tuner designed specifically for 6.0L Powerstroke engines.
Is deleting the EGR system bad for a 6.0 Powerstroke diesel engine?
No. For off-road use, EGR deletes often extend engine life by eliminating common failure points and lowering internal temperatures.
What is the best EGR delete kit with tuner for a 6.0 Powerstroke?
This all-in-one kit includes everything you need: a high-quality EGR delete system and a tuner preloaded with custom tunes for 6.0L Powerstroke diesel engines.
Is it legal to install a 6.0 Powerstroke delete kit?
This delete kit is for off-road use only and not legal for use on public roads. Always check local emissions regulations before installation.
How do I know if my 6.0 Powerstroke is already deleted?
You can inspect the engine bay for missing or bypassed EGR components. Deleted trucks often also have aftermarket tuners installed.
What tuning options are included with this 6.0 Powerstroke EGR delete kit?
The included tuner comes with custom tunes for performance, towing, and fuel economy — optimized specifically for 2003–2007 6.0L Powerstroke trucks.
explicitly optimizedWill this 6.0 delete kit improve fuel economy?
Yes. Most users report up to 10% better MPG after installation, thanks to improved combustion efficiency and reduced engine load.
What are the long-term benefits of EGR delete on a 6.0 Powerstroke?
Key benefits include lower exhaust temperatures, better engine reliability, more horsepower, and reduced maintenance related to emissions components.
How long can a deleted 6.0 Powerstroke last?
With proper tuning and regular maintenance, a deleted 6.0 Powerstroke can last 300,000+ miles. Deleting the EGR reduces system strain and premature failure.
Can I install this Ford 6.0 EGR delete kit myself?
Yes. This kit is DIY-friendly with basic tools. It includes everything needed for installation along with detailed instructions.
Let customers speak for us
from 231 reviews
Purchased SPE delete for a F450. Was a little more than I could do to install. Took to my mechanic who installed it. He couldn't stop raving about the quality of the kit, and the difference it made in the truck's performance. This truck would endlessly code saying "cleaning exhaust filter" over and over. All of that nonsense is gone, the truck runs 100% better. AND went from 8.9 mpg to 15.1 mpg! Overly satisfied!
Everything went together good besides having to figure out the installation with only pictures. A video or better installation instructions would have been very helpful. Truck runs and sounds great now!
I was a little scared it would make the truck sound like a soda can but it actually sounds deeper and way better so I can’t complain easy to install ( if you have the long bed you may need to cut back 4” off one of the middle pipes to get the hangers to line up very easy solution make sure you cut the side that doesn’t have a bell end)
be sure to update mini Maxx with the latest firmware 2.0.0.8 FIRST! I learned that lesson😟
I also on my 2019 ram ended up plugging OBD bypass into middle row fourth one up after doing that I got zero codes truck runs great !! customer service isn't a whole lot of help mini maxx responds to emails but not quickly.
The product is great. Does what it's designed to do.
The instructions? Not so much. Luckily, the Customer Service people do their best when emailed and walk you through the process start to finish. The only other thing I'd like to see are the basic beginning settings for setting up "defuel". Every engine is different (Ford/Chevy/Dodge) and finding this info through forums is terrible.
I currently have the DPF deleted, the EGR turned off, and the race pipe has a 27" stainless resonator added to keep it quiet. It rolls coal on "Extreme" and the increase in power on "Stock" is very apparent. I run it on "Stock" 100% of the time and gained over 2 mpg so far on the first tank.
2013 F350 Crew Cab Dually 50225 miles on odometer. No rust anywhere, pristine Cali truck. I guess the original owner couldn't afford to drive it. LOL
It was packaged very nicely, quality is top notch and installation was very easy. Had installed in about an hour. That was taking my time and removing the old exhaust. Would highly recommend!
The craftsmanship is superb and wish I could say the same for the OEM Plastic CCV box. The four security screws were challenging and used Irwin external extractors versus easy outs.
I received both the EGR and Downpipe delete kit quick but there is no Tuner! No tracking number for the tuner and says all my parts have been delivered! What the heck no one spent a grand on a straight pipe and EGR! However they did fix it promptly and I did receive the tuner! So I would say five stars
Honestly, the exhaust was much nicer than I expected fitment wise. It fit just as well if not better than exhaust systems I have installed in the past that were a few hundred more dollars. Shipping time was pretty good as well… received it the same week I ordered it. That’s about all I can speak on for now as I have only put about 100 miles on it.
Everything you need and nothing you don't. The parts install really impressively smoothly.
Could definitely use better / ANY instructions, especially since youtube vids on deleting trucks have been taken down lately.
It took a day of searching and watching vids here and there to find out it is extremely important to go in a certain order:
1: install the tuner first
2: install a "smog equipment has been removed" tune even though the truck still has the equipment at the moment.
3: remove the dpf and egr bits
Money well spent. Install was simple. Do not misunderstand simple with easy. Although it was easy for me. Install of the MINI MAXX V2 was a bit different. The video provided on the site was not how my installation went. In fact it was very different. With that, it did go as expected. The tuner does have some what of a learning curve, not very much info out there now with all the bureaucratic garbage we, in the US, have to contend with. It is out there, just TOUGH to glein. The removal of that gargantuan nightmare of an exhaust filter was not for the faint of heart. It is heavy, and the connectors on all those sensors can be challenging. It will be worth the struggle. The removal of the Extra Grace Required part was the hardest part for me. Having had my exhaust and turbo out 2 times, one of the bolt heads got damaged in the last re-install. That took a huge amount of patience and correctly applied downward force and a special tool. FYI THE PYROS DO NOT READ CORRECTLY ON 2011 F350 IT WILL ONLY READ 1193°!
Then the block off bypass parts, easy install. Looks great and does everything I expected. As a plumber I was able to use some expansion couplings and cut the water tubes and did not use the supplied hose. Then back on the ground to install the exhaust pipe. That was a challenge. The hanger bracket wasn't quite on par and was bent a bit. Nothing like a torch and a quality set of Pittsburgh 3/4" box end wrenches. Got that squared away, lined everything out and the slip joint went in nicely. I only used one of the 3 bolt flange bolts because I saved 2 of the pressed in studs. The down pipe connector flange was a special kind of hurrah. Perseverance, busted knuckle, and lots of upward pressure, accomplished that.! Overall I like the kit, don't like it doesn't come with instructions, but if you're buying this kit I'm betting you're already a mechanic anyway. HUGE THANKS TO SPETUNER.
One more thing, FedEx delivered my 1st kit to 2 wrong addresses, SPETUNER made it right and sent out a new kit for my. That is worthy of my review!
For 4"/5" 2004.5-2007 5.9L Cummins DPF Delete Race Pipe Dodge Ram 2500/3500
EGR Delete+Downpipe+Uppipe for L5P LML LMM LBZ LLY 2004.5+ 6.6L Duramax Diesel
Easy install sounds amazing
This exhaust works perfectly on a 2007 2500 quad cab long bed 2WD 5.9 truck. I did purchase a muffler separately and was able to easily fit it in making one cut to shorten a pipe in this kit. I also added a polished tip and removed about 4" off the tailpipe to accomodate it. Looks and sounds great.